Thursday, 16 April 2015

Reinventing Fire (Part One) (2011)


Sixteen years ago Amory Lovins and his team at the Rocky Mountain Institute (RMI) wrote Natural Capitalism.  For me, the book was an inspiring investigation into how the environmental movement could be married to the capitalist agenda.  While the great majority of environmental books at the time spent their energy attempting to scare readers into believing the threat of climate change (lest we forget how powerful environmental sceptics were), here was a philosophy that argued for working within the current model; using the competitive markets and intelligent regulation to propel clean energy and to deploy ubiquitous energy efficiency.  Fast-forward to 2011 and Reinventing Fire, I am pleased to say, finishes what the first book started.  By focusing our efforts on four main sectors: transportation, buildings, industry and electricity, Lovins and his team has delivered a near-complete blueprint for increasing prosperity and reducing carbon emissions while simultaneously reducing energy insecurity, expanding choices and harnessing innovation.

Due to the sheer volume of ideas contained within the Reinventing Fire plan, I’ve chosen to break this review into two parts: part one will cover transportation, buildings and industry while part two will cover electricity.

Transportation

[DISCLAIMER: the statistics referred to in this book, and subsequently by me, usually relate to the U.S.  The book is unashamedly aimed at a U.S. audience, however, the lessons are applicable to any open market.]

The first sector ripe for transition is the transportation sector.  The mass adoption of the cars, trucks, trains and airplanes has led to levels of independence that were unimaginable 100 years ago.  But the practice of using combustion engines and heavy materials has seriously polluted the atmosphere and is becoming increasingly uncompetitive.  Lovins argues that the key innovation needed within the sector will be radical efficiency via a shift to ultralight but ultrastrong auto-bodies, made of advanced materials.

The key enablers of these new generation vehicles will be: (1) integrative, whole-system design optimised for (2) ultralight materials, particularly advanced composites (primarily carbon-fibre).  Adding (3) an electrified powertrain creates incredibly efficient vehicles that are much less fuel-intensive.

By using integrative design Lovins utilises one of the key concepts of his first book, Natural Capitalism.  When the energy intensity of a process is dealt with as far upstream as possible, then gains are compounded as they flow back downstream, and ever smaller parts are required at each juncture.  Consequently, “a lighter auto needs less power, so its powertrain can be smaller and simpler.  That makes the auto even lighter, so in the next design go-round, the engine can be made yet smaller and lighter.  The weight savings multiply with each component, from brakes to suspension parts, and with each turn around the design cycle.  Parts and systems can even disappear entirely: put an electric motor in each wheel, for instance, and suddenly there’s no need for a transmission, clutch, driveshaft, axles, universal joints, or differentials.  Their disappearance in turn triggers still more weight savings.  Lightness multiplies.”

Electric motors are lighter, smaller, cheaper, quieter, cleaner, more rugged and reliable, and severalfold more efficient than modern fuel engines, while still enabling sizzling acceleration.  Furthermore, electric drive can automatically recover for storage and reuse (accelerating the auto) up to 70% of the energy otherwise wasted as heat by the brakes.  When your vehicle can save, and even sell, excess energy the payback period, in comparison to traditional vehicles, becomes very short.

Using advanced carbon fibre technology, composites with greater tensile and impact strength than steel can be affordably produced for all vehicle types, cutting the weight by up to 70%. There is a perception that safety requires weight but Lovins presents studies proving that it is size – due to having more crush space to absorb impacts – not weight that is the primary indicator of a vehicle’s safety.  Consequently, Lovins makes a marked departure from traditional environmental transportation ideology wherein the cars of the future are tiny cars like the Gwiz or the Tata Nano.  Should advanced composites continue their progress in reducing body weight, large vehicles like SUVs and planes need not be the target of environmental derision.

So far, first movers regarding the pursuit of the compound benefits of lightweighting plus electrification include: Audi, BMW, Volkswagen and Toyota.  No U.S. automakers appear on that list for two reasons: first, U.S. auto efficiency standards and offerings still lag behind most first world economies; secondly, historically cheap gasoline (due to low fuel taxes and large public subsidies) make the U.S. the only auto-making country where inefficient cars can still be affordably fuelled (petroleum is one-half to one-third the price in comparison to most other countries).  Start-ups like Tesla and rapidly emerging Asian competitors can and will adopt the latest manufacturing technology in order to gain competitive advantage.

This is one the first instances in which we can see how the market would gain from more ambitious regulations.  At present, global fuel efficiency standards lag technology in a major way.  By 2016, most countries will have set policies regarding vehicle fuel efficiency at roughly 30 mpg and have agreed and 54.5 mpg for 2025.  Yet attractive 125-240 mpg autos can be achieved within a decade.  Countries who set ambitious fuel efficiency targets, while admittedly suffering short-term pain, will capture the global transportation market in the long run.

Another tool the RMI team advocate using to speed the transition to ultralight and efficient vehicles is something they’ve termed, “feebates”.  Feebates make efficient autos cheaper to buy and inefficient autos costlier.  The idea is that if you buy a fuel hog you’d pay an up-front fee, right on the sticker price, which climbs as its fuel economy declines.  But choose a fuel sipper instead and you’d get a rebate funded by others’ fees: the more efficient the auto, the bigger the rebate.  In this way choices are not limited, but the market and our aspiration to reduce carbon emissions work hand-in-hand.  Personally, I think it’s a brilliant idea that encourages movement along the innovation curve without increasing public sector spending.  However, it does not take much imagination to consider the political difficulties of passing such a law given that, in the short term, fuel-intensive industries (such as logistics and agriculture) would have to shoulder a large burden.

Further ideas that permeate the chapter are that: (1) sharing transportation can radically reduce fuel-intensity and (2) creating more self-sufficient communities reduces the need for transportation.  Lovins makes the analogy that “buying a car to get mobility is like buying a three-star restaurant to get a good meal” and comments that “most people believe that the alternative to autos is better transit – in truth, it’s better neighbourhoods.” 

When the book was written in 2011, the online sharing economy was only just getting started, but in 2015 we can already see the incredible efficiency gains promoted by businesses such as Uber, AirBnB, Zipcar and countless cycle hire programmes throughout cities worldwide (led by Europe).  As the migration of people to major metropolitan areas continues throughout the world, the quality of public transportation will take on increased importance.  Generally public transportation requires great investment, but the book highlights spades of smart thinking, such as the “surface subway” system pioneered in Curitiba, Brazil, providing subway-like rapid bus systems that provide mass efficient transport and reduce congestion at a tenth of the cost of even surface light rail (rapid bus/surface subway systems are now found in more than 80 cities, chiefly in South America, but now headed for Los Angeles).

On the more expensive end of public transportation, the Chinese and Japanese bullet-trains still have the capacity to inspire incredible change if they can realise the tested speeds of over 300 mph (see this recent news report).  Such technology could displace thousands of flights per year with a cheaper and greatly more fuel-efficient alternative.  While working on the technology, based on magnetic levitation, engineers have even invented a way for passengers to enter and leave without the train stopping, via a “connector cabin” that the train drops off at each station while picking up a new one.

However, this is not to say that the transition will be easy.  The mass lightweighting and electrification of the world’s transportation will also require an infrastructure to recharge them (preferably from renewables).  By some estimates, each new electric vehicle will require about 1.1 charging stations – though 80% will be at homes and paid for (costing about $1,500) by the auto buyer.

But the important lesson is that the technology is available and simple regulatory changes can spur investment that leads to enormous fuel-savings and greatly more competitive companies.  The chapter aims to complete the transition by 2050 but takes pains to explain that the nation will still need liquid fuel – lots of it, falling over decades.  Unlike cars and trains, planes and heavy trucks can’t yet be cost-effectively electrified. 

The ambitious goal of using three-fourths less fuel and an entirely oil-free auto fleet by 2050 is necessary and achievable.  Reinventing Fire’s plan to transform vehicles through highly integrative design, electric engines and electric fuelling that draws on renewable sources is considered and visionary.

Buildings

Buildings are energy hogs.  They consume 42% of the US’s energy (more than any other sector) and 72% of its electricity.  Much of that energy is simply wasted.  Buildings primarily use energy in six ways: space heating, water heating, space cooling, lighting, electronics and appliances.

Lovins argues that this is a serious economic opportunity.  According to the RMI team, by 2050 the realisable savings from energy-efficiency in buildings is at least $1.4 trillion in net present value.  Those savings are worth four times the cost of capturing them.  Generally speaking, energy efficiency measures in buildings cost less than half as much as the energy they save within three years.

Such a mass focus on improving the energy efficiency of buildings could “create new business opportunities and strong new industries as companies gear up to install insulation in inner-city homes or to manufacture easy-to-install efficient office lighting systems.  This expanded economic output means that reducing the energy used in our homes, offices, warehouses, theatres, shopping malls, and other structures could revitalise the real-estate sector and help rejuvenate the national economy.  Consider the multiplicative effect of putting all this cash (and added value) back in the hands of businesses and consumers.  In a sector that needs new ideas, energy efficiency in buildings creates exceptional opportunities for growth in jobs, new goods and services, and finance.”

Lovins argues that the biggest opportunities lie in designing new buildings right and retrofitting the existing buildings that waste the most energy.  While I agree with the assessment, unfortunately there are few cookie-cutter or blanket solutions.  Upgrading existing buildings will need to be done one building at a time and every building has a different set of requirements. 

However, the book outlines a spate of emerging technologies that are making our buildings cleaner, more efficient and, frankly, cooler places to be that could soon make the process much more appealing.

One of my favourites, that I can see becoming commonplace within the next decade or two is the smart window.  Smart windows darken in response to a small electric current or heat (see firms like Pleotint and RavenBrick).  Serious Energy’s “AdaptivE” windows will use a printable liquid-crystal coating to vary the amount of incoming heat energy depending on the temperature of the outer pane of glass, while letting in the same amount of visible light.  In warm climates, this will eliminate the trade-off between being well-lit and being cool.

Phase-change materials could soon be found in the outer walls of most buildings.  Phase-change materials absorb heat by melting as the temperature rises.  Used in walls or on roofs, they slow the build-up of heat in a house on a hot day.  The stored heat is then gradually released at night meaning that you reduce the need for air-conditioning during the day and heating at night.

I could go on, but it suffices to say other technologies such as enhanced evaporative cooling, radical insulation, light emitting diodes, Fibonacci series rotors and combined heat and power (CHP) pumps are meaning that we can do much more with less (look these technologies up if you have the time, some of their energy savings are incredible).

Yet, despite the prevalence of these cost-saving technologies, the biggest problem is that the path to making money from energy savings isn’t always considered, monitored or incentivised appropriately.  Few firms track their energy use as a line item for which profit centres are accountable (the utility bill is usually just factored in as a constant in overhead costs).

Landlords have no financial incentive to weatherise homes, since the energy savings would go to their tenants’ pockets, not theirs.  The tenants, in turn, are unlikely to invest money to improve a house they don’t own and may not live in for long.  The same problem stands in the way of upgrades to many commercial buildings, since 45% of them are not owner-occupied.

Historically, utility regulation has tied revenue to the amount of energy sold and the capital invested to provide it.  Investing more money to build more energy-supplying infrastructure to sell more energy was the golden road to revenues and profits.  Indeed, utilities and their investors tacitly preferred that customers be inefficient, since inefficiency could raise profits. 

Consequently, the most important piece to the buildings’ efficiency jigsaw is the mass adoption of decoupling regulations.  Decoupling breaks the link for electricity providers between earnings and total energy sold.  To sweeten the pot, many regulators should also reward utilities for cutting customers’ bills or beating efficiency goals.  Unfortunately, though, this new business model for utilities is taking hold slowly.  The RMI team present evidence that in more than half of U.S. states, electric and gas utilities are still penalised for cutting your bill and rewarded for selling you more energy.  That’s just as odd as it sounds: it rewards exactly the opposite of what we want, so that’s what we get.

Should decoupling become the new norm, energy efficiency measures would become incredibly profitable and allow some of the following best practices to proliferate.

One brilliant technique advocated by the book is simply to provide more information in order to change behaviour.  For instance, letting people know how their energy consumption compares to their neighbours’ can stir competitive juices and reduce use markedly.

Smart controls can automatically turn down the thermostat when you’re gone, or run your dishwasher or washing machine at a time that’s convenient for you but cuts your cost.  They’d also let an office building start precooling earlier on a hot day, when electricity costs less than in afternoon peak hours.  Such unobtrusive technology can deliver the same or even better services at lower cost with no inconvenience or loss of amenity.

A Danish study, highlighted in the chapter, found that the pumps used to circulate hot water in normal European homes are 5-10 times bigger than needed and 4-8 times less efficient than they should be.  Gradually replacing 120 million household circulating pumps across Europe over a decade would eliminate the need for 8.5 one-billion-watt power plants and achieve one-sixth of Europe’s Kyoto carbon-reduction obligation.

Integrative design, just as in the transportation chapter, is a crucial component to unlocking the energy savings.  Instead of just upgrading, say, conventional lights or heating systems with more efficient equipment, integrative design starts by asking whether there are smarter ways to design the whole building and all its interacting systems together.  Integrative design combines technologies (old and new) in novel ways.  But as before, switching to integrative design isn’t easy.  It requires architects, engineers, contractors and owners to collaborate more effectively.

The resolution here is twofold – first, let businesses, homeowners and government entities seek solutions to reduce their own energy use and develop services and products to help others do the same.  Second, enable those solutions through smart policies that remove persistent barriers, open new opportunities, level the playing field, and align incentives.

Buildings are the future hub of energy storage, energy production and energy markets (as I will illuminate further in part two of the review, focusing on electricity), consequently, it is imperative that we all begin to harness available technology in our homes and offices.

Industry

Innovation within the industrial sector (i.e. manufacturing / the extraction and use of raw materials) is also rooted in the concept of efficiency via integrative design.  However, here Lovins reintroduces the concept of biomimicry (please visit my review of Biomimicry by Janine Benyus for further detail).

In human industry we mine ores, fashion them into products that we use briefly, and then throw away.  We use processes that extort exotic elements from all over the world, many rare and toxic, to drive unnatural chemistries under severe conditions inside costly furnaces and reaction vessels to heat, beat and treat and then discard most of the results as waste.

Calculations indicate that an appalling 1% of the originally extracted materials actually make it into durable goods – and of those, only one-fiftieth gets recycled.  Therefore, only 0.02% of the originally extracted mass flow returns to nature as compost or to industry as a “technical nutrient” for recycling or remanufacturing.  The other 99.98%, much of it toxic, is pure waste.

According to the RMI team, global industry now makes four times the tonnage of major engineering materials – metals, plastics, cement – that it made 50 years ago.  They forecast that that amount is to double again within 40 years.  That’s despite a 26% drop in the amount of materials used per dollar of global GDP between 1980 and 2007. The “take-make-waste juggernaut”, as Lovins terms it, rumbles forward.  It’s hard to find a more wastefully designed system, or a greater business opportunity, on the face of the earth.

In contrast, nature uses almost zero wasteful or aggressive processes in manufacturing materials stronger than steel (spider silk) and storing information more efficiently than a computer chip (DNA).  We know the ability exists and biomimetic scientists work to unlock the potential to achieve the same bounty nature has achieved with this planet’s finite resources.  Importantly though, following Nature’s lead is not only good for the earth; it can also bring crucial competitive advantages to business.

Over the past 40 years, U.S. industry has cut energy intensity in half, scrubbed its stacks to reduce acid rain, greatly reduced poisonous discharges into water, and clamped down on profligate flaring of “waste” gases.  Many of industry’s advances over the past three decades arose directly from the Nixon-era Clean Air Act and Clean Water Act (and the Control of Pollution Act 1974 in the UK).  There is no plateau suggesting that further improvement cannot be achieved over the next 40 years.

Despite the incredible diversity of products, processes, and plants, just two purposes account for more than three-quarters of U.S. industry’s primary energy use.  Within manufacturing facilities, more than two-fifths of primary energy is used to heat things, whether giant vats of steel or tiny dabs of solder on circuit boards.  Another two-fifths turns shafts to drive machines, from the clattering conveyor belts in soft-drink factories to the robotic arms on auto assembly lines.  The rest goes into a myriad of processes and support functions, including smelting, reduction, lighting and space conditioning.

Lovins outlines how we can design out waste in mining and manufacturing, recapture resources now lost in extraction and manufacturing and make products last longer – then recover, reuse, repair, remanufacture and recycle them.  By systematically designing out waste and toxicity, and radically increasing the efficiency of using resources, we can deliver more service per pound of material.

First, Lovins offers the plan to reduce the energy needed to run fundamental processes.  Next, reduce the losses in the systems that distribute energy services within a facility.  Third, improve the efficiency of devices like boilers and motors that turn energy into useful services.  Finally, put energy that’s now wasted into use (heat being the largest waste in almost all industrial processes – the U.S.’s power plants turn fuel into one-third electricity and two-thirds heat – and that heat is typically thrown away, wasting more energy than Japan uses for everything, because there’s no productive use for it nearby, and old U.S. practices encourage or mandate power-only plants despite industry needing enormous amounts of heat energy).

The beauty of these four steps is that they not only achieve virtually every imaginable efficiency gain, but they also feed on each other.  Reduce the amount of steam heat needed for a chemical reaction, for instance, and you’ll also reduce the losses inherent in bringing steam to heat a reaction and be able to use a smaller, cheaper, more efficient boiler.  And if you can recapture some of that heat, the efficiency gains compound even more (again, this is integrative design in action).

In many European countries and increasingly in Japan, manufacturers bear a legal lifetime responsibility for their products and thus have a strong incentive to make them easy to repair, reuse, remanufacture or recycle.

The RMI team estimate that such additive manufacturing, using only what it needs, can create better products with up to 90% less material.

In order to encourage investment and spur innovation within the sector, a few regulatory changes could arguably go a long way.  They include: desubsidising fuel; mandating producer lifecycle responsibility; allowing and encouraging waste-heat recovery and reuse, including all forms of cogeneration; removing distortions that favour virgin over recycled materials; letting businesses expense energy-saving investments against taxable income (just as they now expense wasted energy) rather than having to capitalise them; and properly pricing the commons into which things get thrown away, whether gunk in our water, soot in our lungs or carbon in our air.

Such deliberate, across-the-board stimuli to innovation and adoption have long driven the competitive prowess of countries like Germany and Japan.  Their high energy prices and strict environmental rules honed their efficiency, helped cut their healthcare costs and resource dependence, enhanced their economies’ transparency and choice, and sped their broad adoption of energy efficiency.

Lovins and the RMI team make a compelling argument that biomimicry and integrative design are the two next big design revolutions.  Each is important separately.  Together they will transform industry and remake our world.

Conclusion

While a lot of the efficiency measures detailed in the above chapters are now, in 2015, becoming more commonplace, I want to applaud the book for its comprehensive collation of such innovation. But moreover, the real strength of the text is that it refocuses the environmental agenda in a coherent way.  Over the past decade environmental literature has failed to speak coherently.  The majority of texts pick a distinct issue and deal with it in isolation.  In Reinventing Fire I believe we have the first coherent singular voice, cutting above the noise and delivering a clean, equitable and prosperous vision for the environmental movement that is no longer distracted by notions of taking down big business.  By understanding the key levers of energy efficiency and renewable energy the proper solutions are rewarded and the political positions appear less entrenched. 

In the second half of the review I’ll attempt to describe how the plan can be power by a revolutionised electricity sector.
   

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